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oSIST prEN 10219-2:2016
01-februar-2016
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Cold formed welded structural steel hollow sections - Part 2: Technical delivery
conditions
Kaltgeformte geschweißte Hohlprofile für den Stahlbau - Teil 2: Technische
Lieferbedingungen
Profils creux de construction soudés formés à froid en aciers - Partie 2 : Conditions
techniques de livraison
Ta slovenski standard je istoveten z: prEN 10219-2
ICS:
77.140.45 Nelegirana jekla Non-alloyed steels
77.140.70 Jekleni profili Steel profiles
oSIST prEN 10219-2:2016 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 10219-2:2016
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oSIST prEN 10219-2:2016
DRAFT
EUROPEAN STANDARD
prEN 10219-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
January 2016
ICS 77.140.75 Will supersede EN 10219-1:2006
English Version
Cold formed welded structural steel hollow sections - Part
2: Technical delivery conditions
Profils creux de construction soudés formés à froid en Kaltgeformte geschweißte Hohlprofile für den Stahlbau
aciers - Partie 2 : Conditions techniques de livraison - Teil 2: Technische Lieferbedingungen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
ECISS/TC 103.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2016 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 10219-2:2016 E
worldwide for CEN national Members.
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prEN 10219-2:2016 (E)
Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
3.1 Terms and definitions . 6
3.2 Symbols . 7
4 Classification and designation . 7
4.1 Classification . 7
4.2 Designation. 7
5 Information to be obtained by the manufacturer . 8
5.1 Mandatory information . 8
5.2 Options . 9
5.3 Example of an order . 9
6 Manufacturing process . 10
6.1 General . 10
6.2 Steel manufacturing process . 10
6.3 Grain structure . 10
6.4 Structural hollow section manufacturing process . 10
6.5 Condition of feedstock material . 11
6.6 Delivery condition . 11
7 Requirements . 11
7.1 Chemical composition . 11
7.2 Mechanical properties . 13
7.3 Technological properties . 13
7.4 Product supply condition . 14
7.5 Non-destructive testing. 14
7.6 Tolerances and mass . 15
8 Inspection . 15
8.1 Types of inspection . 15
8.2 Types and contents of inspection documents . 15
8.3 Summary of inspection . 16
9 Frequency of testing an preparation of samples and test pieces . 17
9.1 Frequency of tests . 17
9.2 Selection and preparation of samples for product analysis . 18
9.3 Location and orientation of samples for mechanical tests . 18
9.4 Preparation of test pieces for mechanical tests . 18
10 Test methods . 18
10.1 Chemical analysis . 18
10.2 Mechanical tests . 18
10.3 Visual inspection and dimensional check . 19
10.4 Non-destructive testing. 19
10.5 Retests, sorting and reprocessing . 19
11 Marking . 20
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Annex A (normative) Structural hollow sections of non-alloy quality steels - Chemical
composition and mechanical properties . 21
Annex B (normative) Structural hollow sections of normalized/normalized rolled steels -
Chemical composition and mechanical properties . 23
Annex C (normative) Structural hollow sections of thermomechanical rolled steels -
Chemical composition and mechanical properties . 26
Annex D (normative) Structural hollow sections of quenched and tempered steels —
Chemical composition and mechanical properties . 31
Annex E (normative) Structural hollow sections of steels with improved atmospheric
corrosion resistance — Chemical composition and mechanical properties . 36
Annex F (normative) Location of samples and test pieces . 38
Bibliography . 39
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European foreword
This document (prEN 10219-2:2016) has been prepared by Technical Committee ECISS/TC 103
“Structural steels other than reinforcements”, the secretariat of which is held by DIN.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 10219-1:2006.
This standard consists of the following parts under the general title 'Cold formed welded structural
steel hollow sections’:
— Part 1: General
— Part 2: Technical delivery conditions
— Part 3: Tolerances, dimensions and sectional properties
It forms part of a series of standards on hollow sections together with prEN 10210-1 to prEN 10210-3.
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1 Scope
This part of prEN 10219 specifies the technical delivery conditions for electric welded and submerged
arc welded cold formed structural steel hollow sections of circular, square, rectangular or elliptical
forms and applies to structural hollow sections formed cold without subsequent heat treatment.
The general conditions (product characteristics, test methods and performance criteria that apply
under the Construction Products Regulations) are specified in prEN 10219-1 and the requirements for
tolerances, dimensions and sectional properties in prEN 10219-3.
NOTE 1 prEN 10219-1 covers provision of the Construction Products Regulations (CPR) to fulfil European law
for construction products. The technical delivery conditions are described within prEN 10219-2 in combination
with Clauses 2, 3, 4, 5, 7 and 8 of prEN 10219-1.
NOTE 2 The attention of users is drawn to the fact that whilst cold formed grades in prEN 10219-2 can have
equivalent mechanical properties to hot-finished grades in prEN 10210-2 the sectional properties of square and
rectangular hollow sections in prEN 10219-3 and prEN 10210-3 are not equivalent.
NOTE 3 A range of steel grades is specified in this European Standard and the user should select the grade most
appropriate to the intended use and service conditions. The grades and mechanical properties, but not the final
supply condition of cold formed hollow sections are comparable with those in EN 10025-2, EN 10025-3,
EN 10025-4, EN 10025-5, EN 10025-6, EN 10149-2 and EN 10149-3.
NOTE 4 Hollow sections for offshore structures are covered in EN 10225.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN 10020, Definition and classification of grades of steel
EN 10021, General technical delivery requirements for steel and iron products
EN 10160, Ultrasonic testing of steel flat product of thickness equal or greater than 6 mm (reflection
method)
EN 10168, Steel products - Inspection documents - List of information and description
EN 10204, Metallic products - Types of inspection documents
prEN 10219-1:2016, Cold formed welded structural steel hollow sections - Part 1: General
prEN 10219-3, Cold formed welded structural steel hollow sections - Part 3: Tolerances, dimensions and
sectional properties
CEN/TR 10261, Iron and steel - European standards for the determination of chemical composition
EN 10266:2003, Steel tubes, fittings and structural hollow sections - Symbols and definitions of terms for
use in product standards
EN ISO 643, Steels - Micrographic determination of the apparent grain size (ISO 643)
EN ISO 2566-1, Steel - Conversion of elongation values - Part 1: Carbon and low alloy steels (ISO 2566-1)
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EN ISO 9606-1, Qualification testing of welders - Fusion welding - Part 1: Steels (ISO 9606-1)
EN ISO 10893-2, Non-destructive testing of steel tubes - Part 2: Automated eddy current testing of
seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections
(ISO 10893-2)
EN ISO 10893-3, Non-destructive testing of steel tubes - Part 3: Automated full peripheral flux leakage
testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection
of longitudinal and/or transverse imperfections (ISO 10893-3)
EN ISO 10893-8, Non-destructive testing of steel tubes - Part 8: Automated ultrasonic testing of seamless
and welded steel tubes for the detection of laminar imperfections (ISO 10893-8)
EN ISO 10893-9, Non-destructive testing of steel tubes - Part 9: Automated ultrasonic testing for the
detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes
(ISO 10893-9)
EN ISO 10893-10, Non-destructive testing of steel tubes - Part 10: Automated full peripheral ultrasonic
testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal
and/or transverse imperfections (ISO 10893-10)
EN ISO 10893-11, Non-destructive testing of steel tubes - Part 11: Automated ultrasonic testing of the
weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections
(ISO 10893-11)
EN ISO 14713-2:2009, Zinc coatings - Guidelines and recommendations for the protection against
corrosion of iron and steel in structures - Part 2: Hot dip galvanizing (ISO 14713-2:2009)
EN ISO 15607, Specification and qualification of welding procedures for metallic materials - General rules
(ISO 15607)
EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials - Welding
procedure specification - Part 1: Arc welding (ISO 15609-1)
EN ISO 15614-1, Specification and qualification of welding procedures for metallic materials - Welding
procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys
(ISO 15614-1)
ISO 11484, Steel products - Employer's qualification system for non-destructive testing (NDT) personnel
3 Terms and definitions
3.1 Terms and definitions
For the purposes of this document, the terms and definitions given in prEN 10219-1:2016 and the
following apply.
3.1.1
hot-dip zinc coating
application of a zinc coating by immersing the prepared strip or hollow section in a molten bath
containing a zinc content of at least 99 %
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3.2 Symbols
For the purposes of this document, the symbols defined in EN 10266:2003 apply.
4 Classification and designation
4.1 Classification
4.1.1 Within the grades of the non-alloy steels given in Annex A, four qualities JR, J0, J2 and K2 are
specified. These differ in respect of specified impact requirements, limits on values of various elements,
with particular reference to sulphur and phosphorus, and the inspection and testing requirements.
In accordance with the classification system in EN 10020, all steel grades Annex A are non-alloy quality
steels.
4.1.2 Within the grades of steels given in Annex B, C and D eight qualities N, NL, M, ML, Q, QL and QL1
are specified. These differ in respect of the carbon, sulphur and phosphorus content, low temperature
impact properties, production process, heat treatment and grain size.
In accordance with the classification system in EN 10020, steel grades S275NH, S275NLH, S355NH and
S355NLH are non-alloy quality steels and all other steel grades are alloy special steels.
4.1.3 Within the grades of steels given in Annex E, three qualities J0, J2 and K2 are specified. These
differ in respect of specified impact requirements and limits on values of various elements.
In accordance with the classification system in EN 10020, all steel grades in Annex E are alloy special
steels.
4.2 Designation
4.2.1 For the general designation of steel grades, see prEN 10219-1:2016, 7.2.
4.2.2 The special designation of steel hollow sections consists of:
a) the number of this European Standard (prEN 10219-2);
b) the capital letter S for structural steel;
c) the indication of the minimum specified yield strength for thicknesses ≤16 mm expressed in MPa;
d) further designations for either:
1) non-alloy structural steels:
i) the capital letters JR for the qualities with specified impact properties at room
temperature,
ii) the characters J0 for the qualities with specified impact properties at 0 °C, and
iii) the characters J2 or K2 for the qualities with specified impact properties at -20 °C; or
2) normalized/normalized rolled structural steels:
i) capital letter N to indicate normalized or normalized rolled with specified impact
properties at -20 °C (see 6.4), and
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ii) capital letter NL for qualities with specified impact properties at –50 °C; or
3) thermomechanical rolled structural steels:
i) capital letter M to indicate thermomechanical rolled with specified impact properties
at -20 °C (see 6.4), and
ii) capital letter ML for qualities with specified impact properties at –50 °C; or
4) structural steels in the quenched and tempered condition:
i) capital letter Q to indicate the quenched and tempered condition with specified impact
properties at -20 °C (see 6.4), and
ii) capital letter QL or QL1 for qualities with specified impact properties at –40 or –50 °C; or
5) steels with improved atmospheric corrosion resistance:
i) the capital letters JR for the qualities with specified impact properties at room
temperature,
ii) the characters J0 for the qualities with specified impact properties at 0 °C, and
iii) the characters J2 or K2 for the qualities with specified impact properties at -20 °C ,
iv) and the letter W (weather) for improved atmospheric corrosion resistance, and;
v) the capital letter H to indicate hollow sections.
EXAMPLE 1 Hollow section made of structural steel (S) with a specified minimum yield strength for thickness
not greater than 16 mm of 355 MPa, with a minimum impact energy value of 27 J at -20 °C (J2), hollow section (H):
prEN 10219-2 — S355H
or
prEN 10219-2 — 1.0576
EXAMPLE 2 Hollow section made of structural steel (S) with a specified minimum yield strength for thickness
not greater than 16 mm of 420 MPa, thermomechanically rolled steel (M), with a minimum impact energy value of
27 J at -50 °C (L), hollow section (H):
prEN 10219-2 — S420MLH
or
prEN 10219-2 — 1.8848
5 Information to be obtained by the manufacturer
5.1 Mandatory information
The following information shall be contained in the order document at the time of enquiry and order:
a) the quantity (mass or total length);
b) details of the product form:
1) CFCHS = cold formed circular hollow section;
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2) CFRHS = cold formed square or rectangular hollow section;
3) CFEHS = cold formed elliptical hollow section;
c) the name of the standard for dimensions and tolerances (prEN 10219-3);
d) the dimensions and the type of length, length range or length (see prEN 10219-3);
e) the steel designation (see 4.2).
5.2 Options
A number of options are specified in parts 2 and 3 of this European Standard. These are listed below
with appropriate clause references. In the event that the purchaser does not indicate a wish to
implement any of these options at the time of enquiry and order, the hollow sections shall be supplied
in accordance with the basic specification.
2.1 Internal weld bead trimmed (see 6.4.2);
2.2 Other surface condition than as rolled (see 6.6);
2.3 Product analysis (see 7.1.1);
2.4 Cr, Cu, Mo, Ni, Ti and V cast analysis contents to be reported for non-alloy quality steels (see
7.1.2);
2.5 Verification of impact properties for qualities J0 and JR (see 7.2.1);
2.6 The product shall have a chemical composition required for hot-dip-zinc coating (see 7.3.2);
2.7 Weld repairs to the body of structural steel hollow sections are permitted (see 7.4.4);
2.8 Full peripheral NDT of the circular tube for imperfections – not possible for elliptical,
rectangular, square and SAW hollow sections (see 7.5);
2.9 Ultrasonic testing for laminar imperfections (see 7.5);
2.10 Inspection certificate 3.1 for steel grades S235JRH, S275J0H, S355J0H of Annex A and S355J0WH
of Annex E instead of the test report (see 8.1);
2.11 Inspection certificate 3.2 instead of the standard document (see 8.1),
2.12 Tensile test in corner region (see 9.3);
2.13 Impact test in corner region (see 9.3).
5.3 Example of an order
10 t cold formed welded square hollow sections in accordance with prEN 10219-3 with specified
outside dimensions 100 mm × 100 mm and wall thickness of 8 mm of 12 m standard lengths, made
from structural steel S355MH according to prEN 10219-2 including product analysis (Option 2.3) and
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suitable for hot dip zinc coating (Option 2.6), supplied with inspection certificate 3.1 and with
regulatory marking according to prEN 10219-1.
10 t – CFRHS – prEN 10219-3 — 100 x 100 x 8 – standard lengths 12 m
prEN 10219-2 — S355MH – Options 2.3, 2.6
6 Manufacturing process
6.1 General
Structural welded cold formed hollow sections of non-alloy steels shall conform to the requirements of
Annex A. Structural welded cold formed hollow sections of normalized/normalized rolled,
thermomechanical rolled and quenched and tempered steels shall conform to Annexes B to D and steels
with improved atmospheric corrosion resistance shall conform to the requirements of Annex E.
In addition, the general technical delivery requirements specified in EN 10021 shall apply.
6.2 Steel manufacturing process
6.2.1 The steel manufacturing process shall be at the discretion of the hollow section manufacturer
with the exception that the open hearth (Siemens-Martin) process shall not be employed unless in
combination with a secondary steelmaking or ladle refining process.
6.2.2 The method of deoxidation shall be as specified in Tables A.1, B.1, C.1, D.1 and E.1.
6.3 Grain structure
The fine grain steels given in Annexes B to D shall have a ferritic grain size equal to or finer than 6 when
measured in accordance with EN ISO 643 (see 7.2.2).
6.4 Structural hollow section manufacturing process
6.4.1 Structural hollow sections shall be manufactured by electric welding or submerged arc welding
without subsequent heat treatment (see 6.6). Hollow sections manufactured by a continuous process
shall not include the welds used to join the lengths of strip prior to forming the hollow section, except
that for helically welded submerged arc-welded (SAW) hollow sections, such welds shall be permitted
when tested in accordance with 10.4.3.
6.4.2 Electric welded hollow sections shall be supplied with the external weld bead trimmed to an
essentially flush condition. Trimming of the internal weld bead is at the discretion of the manufacturer
unless Option 2.1 is specified.
Option 2.1 Electric welded hollow sections shall be supplied with the internal weld bead trimmed, the
maximum height of the internal weld bead after trimming shall be agreed at the time of enquiry and
order.
6.4.3 All NDT activities shall be carried out by qualified and competent level 1, 2 and/or 3 personnel
authorised to operate by the employer.
The qualification shall be in accordance with ISO 11484 or, at least, an equivalent to it.
It is recommended that the level 3 personnel be certified in accordance with EN ISO 9712 or, at least, an
equivalent to it.
The operating authorisation issued by the employer shall be in accordance with a written procedure.
NDT operations shall be authorised by a level 3 NDT individual approved by the employer.
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NOTE The definition of levels 1, 2 and 3 can be found in the appropriate standards, e.g. EN ISO 9712 and
ISO 11484.
6.5 Condition of feedstock material
According to the designation given in the order the following delivery conditions apply for the feedstock
material used for the manufacture of cold formed hollow sections:
— as rolled (+AR) or normalized/normalized rolled (+N) or thermomechanically rolled (+M) for steels
according to Annex A;
— normalized/normalized rolled (N) for steels of qualities N and NL according to B;
— thermomechanically rolled (M) for steels of quality M and ML according to Annex C;
— quenched and tempered (Q) for steels of qualities Q, QL and QL1 according to Annex D;
— as rolled (+AR) ) or normalized/normalized rolled (+N) for steels with improved atmospheric
corrosion resistance (W) according to Annex E.
6.6 Delivery condition
The hollow sections shall be delivered cold formed without subsequent heat treatment except that the
weld seam may be in the as welded or heat treated condition.
NOTE For SAW hollow sections, it may be necessary to perform a warm shaping operation, which does not
affect the mechanical properties, in order to meet the out-of-roundness tolerance requirements.
The surface shall be in the as rolled condition.
Option 2.2 Other possible surface conditions are:
a) S1 black;
b) S2 pickled feedstock;
c) S3 pickled hollow section;
d) S4 hot-dip-zinc coated feedstock;
e) S5 hot-dip-zinc coated hollow section.
7 Requirements
7.1 Chemical composition
7.1.1 In addition to prEN 10219-1:2016, 4.1 the following option can be specified by the purchaser at
the time of enquiry and order:
Option 2.3 For products supplied with specific inspection and testing, a product analysis shall be
reported.
Deviations of the product analysis from the specified limits of the cast analysis shall be in accordance
with Table 1.
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7.1.2 For non-alloy steel products the following option may be specified:
Option 2.4 The recording on the inspection certificate of the Cr, Cu, Mo, Ni, Ti and V content (cast
analysis).
7.1.3 When products are supplied with a control on Si e.g
...