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oSIST prEN ISO 12643-4:2014
01-september-2014
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Graphic technology - Safety requirements for graphic technology equipment and systems
- Part 4: Converting equipment and systems (ISO/DIS 12643-4:2014)
Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de
technologie graphique - Partie 4: Systèmes et équipement de façonnage (ISO/DIS 12643
-4:2014)
Ta slovenski standard je istoveten z: prEN ISO 12643-4
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
oSIST prEN ISO 12643-4:2014 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN ISO 12643-4:2014
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oSIST prEN ISO 12643-4:2014
DRAFT INTERNATIONAL STANDARD
ISO/DIS 12643-4
ISO/TC 130 Secretariat: SAC
Voting begins on: Voting terminates on:
2014-05-22 2014-10-22
Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 4:
Converting equipment and systems
Technologie graphique — Exigences de sécurité pour les systèmes et l’équipement de technologie
graphique —
Partie 4: Systèmes et équipement de façonnage
ICS: 37.100.10
ISO/CEN PARALLEL PROCESSING
This draft has been developed within the International Organization for
Standardization (ISO), and processed under the ISO lead mode of collaboration
as defined in the Vienna Agreement.
This draft is hereby submitted to the ISO member bodies and to the CEN member
bodies for a parallel five month enquiry.
Should this draft be accepted, a final draft, established on the basis of comments
received, will be submitted to a parallel two-month approval vote in ISO and
THIS DOCUMENT IS A DRAFT CIRCULATED
formal vote in CEN.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
To expedite distribution, this document is circulated as received from the
IN ADDITION TO THEIR EVALUATION AS
committee secretariat. ISO Central Secretariat work of editing and text
BEING ACCEPTABLE FOR INDUSTRIAL,
composition will be undertaken at publication stage.
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 12643-4:2014(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2014
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4:2014(E)
Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as
permitted under the applicable laws of the user’s country, neither this ISO draft nor any extract
from it may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, photocopying, recording or otherwise, without prior written permission being secured.
Requests for permission to reproduce should be addressed to either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail [email protected]
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii © ISO 2014 – All rights reserved
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
Contents Page
Foreword . v
Introduction . vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Conformity with this part of ISO 12643 . 2
5 Equipment covered by this part of ISO 12643 . 2
5.1 General . 2
5.2 Machines used primarily in a converting operation . 2
5.3 Machines used in both printing and converting processes . 2
6 Machinery for the production of corrugate board . 3
6.1 All machines . 3
6.2 Unwinding stations . 5
6.3 Splicers . 6
6.4 Preheater . 8
6.5 Single facer. 10
6.6 Inclined belt conveyor . 15
6.7 Bridge . 15
6.8 Braking and web aligning section . 16
6.9 Gluing machine . 16
6.10 Heating and pulling section . 16
6.11 Rotary shear unit . 18
6.12 Pulling unit . 19
6.13 Slitter-scorer units . 20
6.14 Web diverter . 21
6.15 Sheeters . 21
6.16 Stacker devices . 22
7 Folding box gluer machines . 26
7.1 Entire machine . 26
7.2 Feeder . 26
7.3 Folding section . 27
7.4 Gluing section . 29
7.5 Folding belt . 29
7.6 Pressure rollers . 29
7.7 Pressing and gathering device (pressing band) . 29
8 Pre-feeders . 30
8.1 Pre-feeder with pile carrier plate . 30
8.2 Pre-feeder with pile turner . 32
9 In-line machines . 34
9.1 Entire machine . 34
9.2 Feeding unit . 35
9.3 Printing unit . 37
9.4 Slitter-scorer unit, rotary die-cutter . 38
9.5 Folding unit (folding box gluer) . 38
9.6 Taping unit. 39
9.7 Stitching unit . 39
10 Automatic flatbed die-cutting machines . 40
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
10.1 Entire machine . 40
10.2 Feeder . 41
10.3 Punching section . 41
10.4 Stripping section . 42
10.5 Blank separating section, blank delivery . 42
10.6 Trimming and delivery of gripper edge . 51
11 Roller press die-cutters . 52
12 Tube winding machines . 52
12.1 Ply reels . 52
12.2 In-running nips on shaft bearings . 52
12.3 In-running nip between winding belt and winding mandrel . 52
12.4 In-running nips . 53
12.5 In-running nips between glue rollers . 53
12.6 Tube cutting and sawing section . 53
12.7 Tube transfer . 54
13 Machinery for the production of envelopes . 54
13.1 Printing unit guarding . 54
13.2 Longitudinal and cross-scoring section . 54
13.3 Form cutting section . 54
13.4 Driven guide rollers . 54
13.5 Window cutting section . 55
13.6 Window material conveying section with unwinding unit . 55
13.7 Scraper gluing unit . 55
13.8 Separating cutting section . 55
13.9 Bottom flap folding section . 56
13.10 Transport rolls . 56
13.11 Staggering wheel . 56
13.12 Roller gluing unit. 57
13.13 Hot air dryers . 58
13.14 Separation roller before aligner section . 58
13.15 Aligner section . 59
13.16 Seal flap folding section . 59
13.17 Separating disc delivery . 59
13.18 Starting the machine with interlocking guards open . 60
14 Verification of safety requirements and/or protective measures . 60
15 Instruction handbook . 60
15.1 Corrugated board machinery . 60
15.2 Machines for the production of envelopes . 61
Annex A (informative) List of significant hazards . 62
Bibliography . 65
iv © ISO 2014 – All rights reserved
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12643-4 was prepared by Technical Committee ISO/TC 130, Graphic technology.
This second edition of ISO 12643-4 cancels and replaces the first edition (ISO 12643-4:2010). Significant
changes incorporated into this second edition include, but are not limited to the following:
addition of Clause 14, Verification of safety requirements and/or protective measures;
addition of Annex A listing significant hazards and hazard zones; and
reorganization of clauses to align with requirements in ISO Guide 78, Safety of machinery – Rules for
drafting and presentation of safety standards.
It is the intent of ISO/TC 130 that there be a transition period between the first and second editions of
ISO 12643-4. The user of this part of ISO 12643 is referred to Clause 4 of this standard for guidance in this
area.
As from 201x-01-01, ISO 12643-4:2014 will cancel and replace ISO 12643-4:2010. Accordingly, as from
2014-01-01, only ISO 12643-1:2014 will be applicable to new equipment manufactured.
ISO 12643 consists of the following parts, under the general title Graphic technology — Safety requirements
for graphic technology equipment and systems:
Part 1: General requirements
Part 2: Prepress and press equipment and systems
Part 3: Binding and finishing equipment and systems
Part 4: Converting equipment and systems
Part 5: Stand-alone platen presses
© ISO 2014 – All rights reserved v
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
Introduction
[1]
This part of ISO 12643 is a type-C standard as stated in ISO 12100 .
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered
are indicated in the Scope and Clause 5 of this document.
When requirements of this type-C standard are different from those which are stated in type-A or B standards, the
requirements of this type-C standard take precedence over the requirements of the other standards for machines
that have been designed and built according to the requirements of this type-C standard.
The purpose of this part of ISO 12643 is to reduce the risk of injury to operating personnel working on
converting equipment.
This part of ISO 12643 provides requirements for the design and construction of converting equipment used in
the package printing, converting and graphic technology industries. It covers equipment not addressed by the
other parts of ISO 12643. It is intended to be used in conjunction with ISO 12643-1 and provides additional
requirements that are specific to converting equipment.
During the development of this part of ISO 12643, existing relevant standards of other countries were taken
into consideration. An effort has been made to take into consideration the requirements of many countries,
recognizing that national standards or laws may dictate national requirements. Cases where a national
requirement was known to differ from this part of ISO 12643 have been noted.
This part of ISO 12643 was developed to harmonize the following US and European safety standards:
ANSI/PMMI B155.1, Safety Requirements for Packaging Machinery and Packaging-Related Converting
Machinery
EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and paper
converting machines — Part 4: Bookbinding, paper converting and finishing machines
EN 1010-5, Safety of machinery — Safety requirements for the design and construction of printing and paper
converting machines — Part 5: Machines for the production of corrugated board and machines for the
conversion of flat and corrugated board
vi © ISO 2014 – All rights reserved
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oSIST prEN ISO 12643-4:2014
DRAFT INTERNATIONAL STANDARD ISO/DIS 12643-4
Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 4:
Converting equipment and systems
1 Scope
This part of ISO 12643 provides safety requirements for the design and construction of converting equipment
used in the package printing, converting and graphic technology industries. It is applicable to converting
equipment not covered by other parts of ISO 12643. It is intended to be used in conjunction with the general
requirements given in ISO 12643-1.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 12643-1, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 1: General requirements
ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 1: Hot surfaces
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
ISO 13850, Safety of machinery — Emergency stop — Principles for design
ISO 13855, Safety of machinery — Positioning of protective equipment with respect to the approach speeds of
parts of the human body
ISO 13857, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and
lower limbs
ISO 14119, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection
ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders
and guard-rails
IEC 60529, Degrees of protection provided by enclosures (IP code)
IEC 62061, Safety of machinery — Functional safety of safety-related electrical, electronic and programmable
electronic control systems
EN 619, Continuous handling equipment and systems — Safety and EMC requirements for equipment for
mechanical handling of unit loads
© ISO 2014 – All rights reserved 1
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12643-1 apply.
4 Conformity with this part of ISO 12643
In order to claim conformity with this part of ISO 12643, all equipment manufactured as of 201x-01-01 shall be
in accordance with this second edition of ISO 12643-4 rather than ISO 12643-4:2010.
NOTE Although this second version of ISO 12643-4 cancels and replaces the first edition (ISO 12643-4:2010), a
transition period might be necessary for equipment manufactured prior to 2014-01-01. To meet this need, it is noted that
both versions of ISO 12643-4 can be purchased from ISO and its National Bodies.
5 Equipment covered by this part of ISO 12643
5.1 General
This part of ISO 12643 covers a variety of equipment used in printing plants and converting operations. Those
used primarily in a converting operation are listed in 5.2, while those that may be used in a printing operation
covered in other parts of ISO 12643 are listed in 5.3.
5.2 Machines used primarily in a converting operation
Machines used primarily in a converting operation include the following:
machinery for the production of envelopes;
machinery for the production of corrugated board;
folding-box gluer machines;
in-line machines;
automatic flatbed punching machines;
tube-winding machines;
box-making machines;
finishing/window equipment;
hole punching machines;
laminating machines/laminators;
pre-feeding/stack-turning machines.
5.3 Machines used in both printing and converting processes
Machines used in both printing and converting processes include the following:
[2]
label printing machines (see also ISO 12643-1 and ISO 12643-2 );
[3]
coating machines (see also ISO 12643-3 );
2 © ISO 2014 – All rights reserved
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
[2]
curing and drying machines (see also ISO 12643-2 );
[3]
cutters, creasers and die-cutters (see also ISO 12643-3 );
rewinding/roll equipment/slitting and rewinding equipment (see also ISO 12643-1);
[2] [4]
embossing equipment (see also ISO 12643-2 and ISO 12643-5 );
tension control equipment (see also ISO 12643-1).
6 Machinery for the production of corrugate board
6.1 All machines
6.1.1 General
An example of a corrugating machine is shown in Figure 1.
Dimensions in millimetres
Key
1 unwind 6 heating section 11 web diverter
2 single facer 7 pulling section 12 sheeter
3 bridge 8 rotary shears 13 upstacker
4 preheater 9 pulling unit 14 downstacker
5 gluing machine 10 slitter-scorer unit
Figure 1 — Example of a machine for the production of corrugated board
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
6.1.2 Emergency stop
Emergency stop devices shall be provided on each motion control station. Emergency stop devices shall be
no more than 15 m apart.
Emergency stop devices shall stop the motion of the entire machine.
EXCEPTION — The glue rollers of the gluing unit may continue running if the hazard points on the
gluing unit are safeguarded by guards.
6.1.3 Zone control with stop/safe devices
Where stop/safe devices are provided, the following requirements apply:
stop/safe actuators shall be marked such that they clearly indicate the section to which they apply;
safety related parts of the control system shall comply with at least ISO 13849-1, PL d or IEC 62061, SIL
2 .
Where the machine is configured into control zones, they shall be as follows (see Figure 2):
one control zone for each single-facer group (unwind of liner with preheater, single facer, unwind of
corrugated web);
one control zone for the liner unwind before heating up to stacker device.
At minimum, one stop/safe device shall be provided in each control zone.
NOTE Control zones may overlap
Dimensions in millimetres
Key
1 first control zone for first single-facer group
2 second control zone for second single-facer group
3 third control zone for liner unwind up to stacker device
Figure 2 — Example of control zones
6.1.4 Access stairs and walkways
Access stairs and walkways shall comply with ISO 12643-1.
6.1.5 Steam pipes
Steam pipes that can be accessed from any working level shall be insulated up to a height of 2,70 m from the
working level for protection against contact with hot parts.
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oSIST prEN ISO 12643-4:2014
ISO/DIS 12643-4
6.1.6 Guarding access points between system components
Accessible areas between system components shall be guarded by means of fixed or interlocking guards in
accordance with ISO 12643-1 if a hazard point can be reached, e.g. the area between a gluing machine and a
heating and pulling section.
6.1.7 Audible start-up warning
Corrugating machines shall have an audible warning system that complies with ISO 12643-1.
6.2 Unwinding stations
6.2.1 General
Means shall be provided to ensure that reel cores, which might be stuck to a reel cone, can be safely
removed, e.g. using an automatic reel core ejector that pushes the core away from the cone.
6.2.2 Safeguarding automatic reel loading
The area where automatic reel loading takes place shall be safeguarded in accordance wi
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